Quality Control Engineer - Hitachi Astemo Rajasthan Brake Systems

Description

Job Title: Quality Control Engineer

Grade: Jr Engineer

Location: Neemrana, Rajasthan

Company: Hitachi Astemo Rajasthan Brake Systems

Company Overview:

Hitachi Astemo Brake Systems is involved in development, manufacture, sales and services of automotive components, transportation related components, industrial machines and systems, etc.

Responsibilities:

• Ensure customer / Internal issues are timely resolved and minimized.

• Ensuring customer market complaints, issues and rejections are analyzed and minimized.

• Ensuring the Quality of product at development stage.

• Ensuring section objectives are fulfilled and necessary reporting is done.

• Ensure adherence to IATF 16949 systems.

• On time mass production daily lot clearance related activities.

• Analyse defect with CFT members of rejected parts if received or the phenomena.

• Communicate customer concerns to all concerned and follow-up for necessary actions.

• Conduct meetings with CFT members for discussing the present situation and countermeasures for the problem.

• Confirming analysis done at customers end for warranty parts.

• Discussing and documenting actions for fulfilling customer’s requirement.

• Discussing and receiving approval from section head.

• Discussing the factors with lower rating with CFT members.

• Ensure customer issues, complaint and rejections are intimated to all concern in company through customer flash reports and UQI.

• Ensuring all concern system documents are revised regarding the action taken.

• Ensuring customer complaint register is updated.

• Ensuring that problem analysis and countermeasures are documented in prescribed formats.

• Ensuring UQI verification is done as planned. 

• Follow-up and monitoring with concerned persons for implementation of corrective action.

• Intimating Section head regarding actions decided and getting approval of analysis.

• Maintaining updated customer complaint register for all raised issues.

• Monitoring of customer quality rating and analysing points with lower rating requiring improvement.

• Monitoring the countermeasures effectiveness.

• Monitoring the customer quality rating.

• Understand issues reported by customer during visit.

• Conducting CFT meeting for customer issues.

• Discussing corrective actions for issues. Getting approval for actions form section head.

• Ensure customer returns are updated in SAP system.

• Analysis the customer returned material along with concerned department.

• Confirming rework procedure for returned material and ensuring abnormal process form is raised.

• Doing necessary follow-up for getting customer returned material reworked from production.

• Calculating rework cost manpower and part cost used for rework, after receiving list of parts replaced from production.

• Ensuring the product meets all quality specification as mentioned in drawings while different trials.

• Ensuring that past trouble data are taken into consideration while developing new models.

• Ensuring all requirements like masters, and specifications are made available to concerned production for trials.

• Ensure new product development meetings like DCN, G Document and Prototype are attended is represented in meeting.

• Tracking the development through time line chart and ensuring that issues are raised in PDI meetings and analysis is done for raised issues.

• Confirming layout inspection of new product, ensuring all dimensions are within specification.

• Ensuring history of all Initial product tag customer end and internal are maintained.

• Monitoring the status of objectives defined by section head.

• Doing necessary analysis for identifying improvement potentials.

• Prepare necessary slides of departmental business plan.

• Updating preliminary Japan MOR.

• Prepare and circulate quality news to members of organization.

• Identifying training needs of colleges and providing on job training to colleges while working.

• Strive to achieve departmental objectives & initiate necessary actions as required.

• Ensure necessary revisions and updating are done in manual.

• Ensure environment management programs are decided and executed, monitoring of the status of program.

• Initiating actions for closing of NCR and points for improvement if any highlighted in internal quality audit.

• Ensure lots checking on performance machine as per procedure and clearing lots as per decided target and frequency. 

• Ensure daily monitoring of Model wise internal & customer graphical trends, Problem discussion take necessary actions for solving the same.

• Ensuring all required jets are checked inspected for master events.

• Ensure new die results are thoroughly inspected and prior to implementation of die.

Experience/Qualification:

• B-TECH / Diploma (Mechanical )

• 3-6 YEARS

• Automobile industry

Skills:

• Excel,

• Power Point,

• Customer Quality experience,

• Good Analysis skill,

• Good Communication Skill.

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